Here comes the user’s working experience on how repair BMW FEM/BDC module after programming failed withAUTEL IM508S.
“I worked on BMW X1 2017 BDC01. I pull FEM/BDC module out of car, connected it with godiag and started process as usual. After EEPROM successfully preprocessing, Autel started to program module to get SK but it wrote “Failed to program” and restored original EEPROM data back. After this, I put ECU back to car but it didnt start and ignition didnt wake up. So I tried to backup coding file but it didnt help. After little survey I tried to check software version (which I did also before I started programming) but Autel showed me “Software mismatch”. So I used ECU recovery process, choose original FEM/BDC data (backup done by reading ECU info) and it helped. So even I didnt program new key, I was able to repair ECU.”
For the future always read the EEPROM twice and compare it by seen first page and last page just simple tip if you keep using autel for BMW.
You can compare the two readings and see if they are exactly the same, Just to make sure that you get the same data.
Autel IM508S failed to add key BMW X2 with Godiag BDC/FEM test platform module. usually does not have a problem before. but now failed and can not program. failed -> restore eeprom automatically -> shows mismatch versions. can not read BCD with power, but first time read without power. how can I repair BDC and add key again?
Solution:
When you chose Smart selection, Autel will automatically back up coding and original eeprom file. You can either put everything back in the car and restore or find the original eeprom file and restore. It can be very difficult to find the file though. Also very important BDC has a different Eeprom chip. So make sure you read the right one. Don’t panic just go manually. Go by system into fem key learning. Exit Smart mode, go by system- fem- key learning.
Updated:
We got it fixed manually through IMMO- BMW- By System- IMMO- FEM- Key operation- Key learning- preprocess learning.
Losing all keys to aVolkswagen Golf or Polo (2010-2014)can be a major inconvenience, but with the right tools and procedure, adealer keycan be created
Tools Required
Autel IM508S or equivalent diagnostic tool (for immobilizer access)
Blank VW key (transponder chip included)
Step-by-Step Procedure
1. Remove the Instrument Cluster
The immobilizer data is stored in the instrument cluster, so it must be removed from the dashboard.
Disconnect the wiring harness carefully to avoid damage.
2. Read the EEPROM Data
Extract the PIN code and CS code from eeprom data, which are essential for key programming.
Menu Path (in IM508S)
Manual Selection → Europe → VW Polo (2010-2014)
Select Control Unit-Immobilizer- Continental CAN Ins NEC+ 24C32 Immobilizer
Select Enter Service Mode with All Keys Lost (G-box) (this powers up the cluster for communication)
Follow the wiring diagram to connect Gbox with cluster. Connect the DB16 cable to the instrument cluster. Connect the IM508S with the OBDII femail connector of the G-box and connect a 12V power supply yo the DC12V terminal of the G-box
The tool will display the cluster type (e.g., Four Motors Speaker – Version 1).
If yourAutel IM608 II/IM508SXP400 Prois displaying a“Not Connected”warning, the problem might be simpler—and cheaper—to fix than you think. A common issue involves loose or broken internal contacts due to a flawed design. Here’s a step-by-step guide to diagnosing and repairing the problem yourself, potentially saving you hundreds of dollars.
The Problem: Loose or Broken Contacts
Many users have reported that the XP400’s connection port has a weak locking mechanism, causing the internal contacts to break or become loose over time. Symptoms include:
Intermittent disconnections
“XP400 Not Connected” errors
Visible movement of the cable when plugged in
In some cases, the contacts on both sides of the connector may be damaged, requiring a simple but careful repair.
The Fix: DIY Solder Repair
Instead of spending $400+ on a replacement, you can attempt a solder repair:
What You’ll Need:
Small Phillips screwdriver (to open the device)
Soldering iron & solder
Steady hands and patience
Steps:
Power Off & Disassemble
Turn off the XP400 and remove any connected cables.
Carefully open the device’s casing to access the internal components.
Inspect the Connection Port
Check for broken or loose solder joints near the port.
If the contacts are detached, they may need re-soldering.
Re-Solder the Contacts
Apply a small amount of solder to reattach any broken connections.
Ensure the joints are secure but avoid excessive heat to prevent damage.
Reassemble & Test
Put the device back together (you may choose to leave some non-essential parts off if they contribute to the issue).
Plug in the cable and check if the connection is stable.
After this quick fix, many users report their device functions normally again. While the design flaw may cause future issues, this repair can extend the life of your XP400 without the need for an expensive replacement.
Final Tips:
Reinforce the port with epoxy or tape to prevent future movement.
Handle the cable gently to avoid stressing the connection.
Consider a protective case to minimize wear and tear.
By taking matters into your own hands, you can save $400+ and keep your Autel XP400 running smoothly.
Disclaimer: This repair involves opening your device, which may void the warranty. Proceed at your own risk. If unsure, consult a professional technician.